Kenwood TS-430S IF Board Repair

07/14/2011 – After removing the IF board from the TS-430 I could see some issues right off hand.  The top site of the board was realitivly clean although I noticed some excess thermal compound on the regulators which gave me a hint that this IF board had been repaired at some point.  Getting it out I could see lots of oxidation, burn traces at one of the regulators and at least one connect that had ripped the traces from the board.  Tonight I cleaned up much of the board tested all the diodes on the rear of the board, and repaired the 5V traces.   At this point the radio seems to work but I don’t have very good recieve and it still only transmits on some bands.  On the bands it does transmit on it does full output which is a good sign.  I’ll be working on the IF board for the next few days as its in bad shape on the rear side.

07/18/2011 – Well thus far, I have replaced the traces on the 5V regulator with jumpers as the eyelets were missing and that area of the board wasn’t in very good shape.  I also located a burnt or gouged trace which will need repair.  A missing eyelet was found on Connector 10 and I ended up glueing the connector to the board and replacing the trace with a wire.  After looking at the board from the top I’ve noticed several missing caps.  I expect someone has tried to repair this board and during checking cold solder joints they may of pushed the caps off the board without noticing.

07/19/2011 The gouged trace has been repaired.  Now the IF section seems to be working at least a stage or two away from the audio section.  I ended up with a TX issue which was a bad connection at the molex connector which slowed progress on the IF board issues.

 

 

 

 

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